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BIOREACTOR FOR INDUSTRIAL AND RESEARCH PROCESSES
USE
The bioreactor is designed to ensure optimal growth and fermentation conditions for cells, bacteria, and yeasts, making it suitable for applications in the pharmaceutical, biotechnological, food, chemical, and agro-industrial sectors. Thanks to its versatility, it is used for the production of vaccines, antibiotics, therapeutic proteins, probiotics, biofertilizers, bioplastics, and biofuels, as well as for lactic fermentation processes and the development of cell cultures for agricultural innovation. Its configuration can be customized to meet specific production needs, making it an essential tool for advanced research and industrial experimentation.
FEATURES
Bioreactors can be manufactured in stainless steel AISI 304L and/or AISI 316L, depending on process requirements and the level of corrosion resistance needed. The internal surfaces are designed to ensure high hygienic standards, with finishes below 0.5 microns, according to project specifications.
The structure includes a vertical cylindrical tank with a dished bottom, designed to maximize drainage and eliminate residues completely. The conditioning jacket allows precise control of the process temperature, while the agitation system, which can be configured with helical blades or marine impellers, ensures optimal homogenization of the biological fluid.
For process monitoring, the bioreactor is equipped with sensors for pH, temperature, and pressure measurement, with the possibility of integrating remote control and advanced automation systems. The lid features a safety lock system with handwheels, and the bioreactor is designed to operate at the pressure specified in the customer’s project data, ensuring safety and compliance with current regulations, with testing performed at a higher value to guarantee system reliability. Additionally, it can be equipped with safety valves, sight glasses, and a sparger for gas insufflation, providing precise control over operating conditions.
ADVANTAGES
The advanced design of this bioreactor allows for optimal control of biological culture growth conditions, ensuring complete management of process variables. Automation minimizes human intervention, enhancing reproducibility and production efficiency. The fully drainable structure eliminates stagnation risks, facilitating cleaning and ensuring maximum hygiene and compliance with safety standards.
The bioreactor is an advanced solution for industries requiring a reliable and customizable system for fermentation and biotechnological production. Thanks to its modular configuration and the possibility of integrating automation systems, it improves process efficiency, reduces waste, and ensures consistent results over time.
- fermentation
- mixing